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Ford Ranger / Mazda BT50

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Ranger Foam cell Shock Front
Suits original height or up to 50 mm lift
Price is each.
 
Toughdog Foam Cell shocks are a large bore shock, (41mm) that are built for Heavy Duty use and for coil sprung vehicles.The use of micro-cellular foam inserts has produced a new breed of shocks, which are more resistant to fade. The foam used in the shocks has tiny closed cells which contain gas bubbles. The oil inside the shock cannot mix with the gas bubbles inside the foam, thus allowing the shock to perform with less fade.

FEATURES INCLUDE:
1. Large 41mm internal bore
2. Twin Tube Design
3. High Temperature fluid
4. 18mm, Double chrome plated rod
5. Additional welding on all studs & eyerings
6. 10 stage Velocity Sensitive Valving
7. Rod Wiper seal and Multi lip seal
8. Hydraulic rebound stop
9. 2 Year / 40,000 warranty
 
Item: FORDRFOAMSHOCKFRONT
Price:  $160.00
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Ranger Foam Cell Shock Rear
Suits original height or up to 50 mm lift
Price is each.
 
Toughdog Foam Cell shocks are a large bore shock, (41mm) that are built for Heavy Duty use and for coil sprung vehicles.The use of micro-cellular foam inserts has produced a new breed of shocks, which are more resistant to fade. The foam used in the shocks has tiny closed cells which contain gas bubbles. The oil inside the shock cannot mix with the gas bubbles inside the foam, thus allowing the shock to perform with less fade.
 
FEATURES INCLUDE:
1. Large 41mm internal bore
2. Twin Tube Design
3. High Temperature fluid
4. 18mm, Double chrome plated rod
5. Additional welding on all studs & eyerings
6. 10 stage Velocity Sensitive Valving
7. Rod Wiper seal and Multi lip seal
8. Hydraulic rebound stop
9. 2 Year / 40,000 warranty
 
Item: FORDRFOAMSHOCKREAR
Price:  $160.00
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Ranger 35mm Bore Gas shock front
NITRO GAS CHARGED COMFORT SHOCK ABSORBERS
Suits standard height or up to 50mm of lift.
 
Tough Dog Nitrogen Gas shock absorbers have been designed with control & comfort in mind. These shocks work well to provide you with a balanced, controlled, sway free ride.
 
Although not externally adjustable, Tough Dog Nitrogen Gas charged shocks come equipped with multi stage Velocity Sensitive Valving. What this means, is that Valving depends on many things, e.g. Vehicle speed, weight / load, road conditions etc. The shock will automatically adjust itself to the road conditions to deliver a softer or firmer ride as the road conditions dictate. So when you're around town and you want a softer ride, you've got it! And when you want your vehicle to perform offroad, you also have that! Priced competitively and excellent quality, these shocks are perfect for the light to medium 4wds with leaf springs suspension.
 
FEATURES INCLUDE :
1. Extra Large Internal Bore and piston with twin tube design.
2.Low Pressure Nitrogen Gas to eliminate fade for better performance and comfortable ride.
3. Double Chrome plated shaft.
4. High Temperature Resistant fluid.
5. Custom made for each 4WD.
6. OEM or Longer Length shocks to suit standard or raised 4WD for maximum articulation, comfort safety & durability.
7. 2 Year / 40,000km Warranty (Refer Important Notice & Conditions on Warranty).

PRICE IS EACH

 
Item: FORDR35BORESHOCKFRNT
Price:  $120.00
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Ranger 35mm Bore Gas Shock Rear
NITRO GAS CHARGED COMFORT SHOCK ABSORBERS
Suits standard height or up to 50mm of lift.
 
Tough Dog Nitrogen Gas shock absorbers have been designed with control & comfort in mind. These shocks work well to provide you with a balanced, controlled, sway free ride.
 
Although not externally adjustable, Tough Dog Nitrogen Gas charged shocks come equipped with multi stage Velocity Sensitive Valving. What this means, is that Valving depends on many things, e.g. Vehicle speed, weight / load, road conditions etc. The shock will automatically adjust itself to the road conditions to deliver a softer or firmer ride as the road conditions dictate. So when you're around town and you want a softer ride, you've got it! And when you want your vehicle to perform offroad, you also have that! Priced competitively and excellent quality, these shocks are perfect for the light to medium 4wds with leaf springs suspension.
 
FEATURES INCLUDE :
1. Extra Large Internal Bore and piston with twin tube design.
2.Low Pressure Nitrogen Gas to eliminate fade for better performance and comfortable ride.
3. Double Chrome plated shaft.
4. High Temperature Resistant fluid.
5. Custom made for each 4WD.
6. OEM or Longer Length shocks to suit standard or raised 4WD for maximum articulation, comfort safety & durability.
7. 2 Year / 40,000km Warranty (Refer Important Notice & Conditions on Warranty).

PRICE IS EACH

 
Item: FORDRBORESHOCKREAR
Price:  $120.00
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Ranger 40mm Adjustable Shock Rear
Tough Dog 40mm twin tube/ 60mm casing 9 Stage adjustable shock
 
Tough Dog adjustable shocks are built tough for the Aussie outback. With 9 settings available you can dial in the exact ride you need. A black plastic sleeve will protect the double chrome plated 18 mm rod. An internal bump stop will protect the top seal. Additional welds on the studs and eyerings eliminate premature failure. 2 year/40,000km warranty applies.
 
For Rangers and BT50 Mazdas, this product is available for the REAR only.- use non adjustable foam cells on the front.
Suits original height and up to 50mm lifted vehicles.
Fitting with simple hand tools.
 
Item: FORDR40ADJSHOCKREAR
Price:  $195.00
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Ranger shock mount strengthening kit
Only required for the front.
 
Kit strengthens the standard front shock mounts (You only need the one kit to do both sides)

FAILURE TO FIT THIS KIT MAY RESULT IN BROKEN UPPER SHOCK MOUNT

 
Item: FORDRSHOCKSTRNGTH
Price:  $65.00
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Ranger rear leaf spring- light load
Premium quality Australian made leaf spring
Suits all ford Ranger and Mazda BT50 models.
This spring suits up to a 300 kg load.
PRICE IS EACH
 
Tough Dog 4WD Leaf Springs are designed and made in Australia.
Using quality BHP spring steel ensures a consistently high quality locally produced leaf spring. Tried, tested and proven in the harsh Australian outback, Tough Dog has proven to be very reliable and TOUGH in all conditions.
 
Tough Dog leaf springs are a truly progressive rate leaf spring. Each leaf is set slightly higher than the leaf above so there is contact along the whole length of the leaf. There is "Single Stage" and "Two Stage" springs available for different applications. When a load-carrying capacity is desired then a "Two Stage" spring can be used. This will ensure that the vehicle rides on the first stage when empty, thus ensuring a safer & comfortable ride. And when loaded the 2nd stage will progressively come into place, bumping up the spring rate and maintaining ride height. The 2nd stage section will also ensure that the 1st stage section doesn't become over stressed.
 
Each leaf is formed to a template, is oil quenched, hardened and tempered before being assembled. The spring is then scragged and load tested (turned inside out) to ensure that the spring retains its height. Some spring have Anti-Friction Pads inserted before assembly and graphite coated to protects the spring against corrosion.
 
What sets Tough Dog springs apart-
Presion mandrel and die formed to ensure consistency to the design specifications.
Military wrap for safety- in case of extreme abuse, if the main leaf was broken the spring pack will remain in a driveable situation.
Quality Assured- A strict quality program is adhered to throughout the production process
Accuratly heat treated to ensure exacting control.
Manufactured from high grade spring steel, to increase elasticity, memory lengthen life and improve safety.
Anti friction pads- nylon pads are fitted between leaves to reduce friction.
Pre- stressed to eliminate the property of sagging.
Diamond cut ends-individual leafs are diamond cut to reduce inter leaf friction and improve the distribution on the load bearing surfaces between leafs.
Load Rate tested to ensure exacting quality control

3Year / 60,000 km warrantee!

 
Item: FORDRREARLEAFSPRING
Price:  $395.00
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Ranger rear leaf spring- Medium Load
Premium quality Australian made leaf spring
Suits all ford Ranger and Mazda BT50 models.

This spring suits heaver loads from 300kg up to the vehicle's GVM (legal limit)

Tough Dog 4WD Leaf Springs are designed and made in Australia. Using quality BHP spring steel ensures a consistently high quality locally produced leaf spring. Tried, tested and proven in the harsh Australian outback, Tough Dog has proven to be very reliable and TOUGH in all conditions.

Tough Dog leaf springs are a truly progressive rate leaf spring. Each leaf is set slightly higher than the leaf above so there is contact along the whole length of the leaf. There is "Single Stage" and "Two Stage" springs available for different applications. When a load-carrying capacity is desired then a "Two Stage" spring can be used. This will ensure that the vehicle rides on the first stage when empty, thus ensuring a safer & comfortable ride. And when loaded the 2nd stage will progressively come into place, bumping up the spring rate and maintaining ride height. The 2nd stage section will also ensure that the 1st stage section doesn't become over stressed.

Each leaf is formed to a template, is oil quenched, hardened and tempered before being assembled. The spring is then scragged and load tested (turned inside out) to ensure that the spring retains its height. Some spring have Anti-Friction Pads inserted before assembly and graphite coated to protects the spring against corrosion.

What sets Tough Dog springs apart-
Presion mandrel and die formed to ensure consistency to the design specifications.
Military wrap for safety- in case of extreme abuse, if the main leaf was broken the spring pack will remain in a driveable situation.
Quality Assured- A strict quality program is adhered to throughout the production process
Accuratly heat treated to ensure exacting control.
Manufactured from high grade spring steel, to increase elasticity, memory lengthen life and improve safety.
Anti friction pads- nylon pads are fitted between leaves to reduce friction.
Pre- stressed to eliminate the property of sagging.
Diamond cut ends-individual leafs are diamond cut to reduce inter leaf friction and improve the distribution on the load bearing surfaces between leafs.
Load Rate tested to ensure exacting quality control

3Year / 60,000 km warrantee!

 
Item: FORDRREARLEAFMEDIUM
Price:  $445.00
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Ranger Shackle Bushes
Urethane Shackle bush kit.
Replaces all the bushes in the rear springs and shackles

1 kit required per vehicle.

 
Item: FORDRSHACKLEBUSHES
Price:  $90.00
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Ranger U-bolts
U- Bolts to suit Ranger/ BT50 rear leaf springs.
Whenever you replace springs you should change the U-Bolts.
New U-bolts should be retightened after 500km

Price is for one pair.
To do the whole car you'll need to order two kits.

 
Item: FORDRUBOLTS
Price:  $40.00
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Ranger Greasable shackles
Greasable Shackles to suit Ranger and BT50
Quality Australian made shackles
Replaces standard shackles.
Being greasable means you can regrease them without disasembling the suspension.

Price is for one pair (All you need for one car)

 
Item: FORDRGREASESHACKLES
Price:  $80.00
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Ranger 50mm lift kit Firm Ride
50mm Lift kit to suit ford Ranger and Mazda BT50

Everything you need to get your Ranger up there.
This kit is designed for vehicles that carry more than 300kg.

Other combinations available- just email or call us to discuss your specific needs.

Kit includes;
Two rear premium firm ride spring packs.
Front and rear Toughdog 41mm foam cell shocks.
Front shock mount strengthening kit.
Urethane shackle bush kit
New U-bolts for rear springs

Options;
Add greasable pins and shackles- add $160
Rear airbag kit Polyair kit to carry more weight- level rear suspension- enquire.
New torsion bars- for vehicles with significantly heavier front ends (builders racks, dual batteries, steel bars etc)

 
Item: FORDR50MMLIFTFIRM
Price:  $1725.00
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Ranger 50mm lift kit Medium Ride
50mm Lift kit to suit ford Ranger and Mazda BT50

Everything you need to get your Ranger up there.
This kit is designed for vehicles that carry less than 300kg.

Other combinations available- just email or call us to discuss your specific needs.

Kit includes;
Two rear premium comfort ride spring packs.
Front and rear Toughdog 41mm foam cell shocks.
Front shock mount strengthening kit.
Urethane shackle bush kit
New U-bolts for rear springs

Options;
Add greasable pins and shackles- add $160
Rear airbag kit Polyair kit to carry more weight- level rear suspension- enquire.
New torsion bars- for vehicles with significantly heavier front ends (builders racks, dual batteries, steel bars etc)

 
Item: FORDR50MMLIFTMED
Price:  $1615.00
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Ranger Rear Air Locker 4 cylinder to 2007
Rear Air Locker suit 4 cylinder models up to 2007

Price is for air locker only.
Add $175 for ARB  CKSA12 air compressor ( Air locker activation only)
or $335 for ARB CKMA12 air compressor that inflates tyres as well.

 
Item: FORDRAIRLOCK07
Price:  $1179.00
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Ranger Rear Air Locker 2007 onwards
Rear Air Locker suit models from 2007

Price is for air locker only.
Add $175 for ARB  CKSA12 air compressor ( Air locker activation only)
or $335 for ARB CKMA12 air compressor that inflates tyres as well.

 
Item: FORDRREARAIRLOCK07
Price:  $1219.00
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Ranger 50mm lift kit Medium Ride
50mm Lift kit to suit ford Ranger and Mazda BT50

Everything you need to get your Ranger up there.
This kit is designed for vehicles that carry less than 300kg.

Other combinations available- just email or call us to discuss your specific needs.

Kit includes;
Two rear premium comfort ride spring packs.
Front and rear Toughdog 41mm foam cell shocks.
Front shock mount strengthening kit.
Urethane shackle bush kit
New U-bolts for rear springs

Options;
Add greasable pins and shackles- add $160
Rear airbag kit Polyair kit to carry more weight- level rear suspension- enquire.
New torsion bars- for vehicles with significantly heavier front ends (builders racks, dual batteries, steel bars etc)

 
Item: FORDR50MMLIFTMED
Price:  $1615.00
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Ranger Safari Snorkel
Part Number SS 965hf Fits BT50 3 litre Diesel

Part Number SS970 HF fits Ranger 3 litre Deisel

Safari snorkel qualities
Completly Australian Designed and manufactured.
UV Stable crosslinked polythylene body for the ultimate in strength.
High flow air ducting and body ensures air supply in excess of engine requirements.
Stainless steel and plated hardware for corrosion resistance.
Fully Compatible with optional 7 or 10 inch precleaners- some models
Unique evacuation system disperses rain and unwanted moisture.

 
Item: FORDRSAFARISNORKEL
Price:  $513.00
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Ranger Long Range Tank
126 litre tank, replaces existing tank

Model Fitment:
2WD Hi-Rider & 4WD Single Cab, Super Cab (Extra Cab), Crew Cab (Dual Cab) Models

Capacity:
126 Litres

Fitting Location:
Original, Extends Up Over Prop Shaft

Exhaust Modifications:
Bend Hanger Bracket

Fitting Time:
3 Hours (Approx)

Shipping Weight:
39 KG (Approx)

Shipping Dimensions:
1250mm x 680mm x 840mm (Approx)

Other Modifications:
Also Suits Ford Courier 1999/2006

 
Item: FORDRLONGRANGETANK
Price:  $1002.00
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Ranger Winch Bull Bar
Available to suit either high rider or normal (flared) guards

Suit 8/9/9500 lb low mount winches

 
Item: FORDRWINCHBULLBAR
Price:  $1650.00
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Ranger DP Chip
DP-31
Ranger 3.0 CRD makes 115kw and 380nm of torque standard. With a DP Chip it'll make 136 kw and 430nm.
Ranger 2.5 CRD makes 105kw and 330 nm of torque standard. With a DP Chip it'll make 125 kw and 382nm.

How it Works
The DPChip is designed to simply and safely modify the engines fuel injection parameters to increase performance. Once you've fitted a DPChip you'll begin to experience the true optimum performance of your engine. The DPChip digitally alters both fuel volume and fuel timing to optimise the entire engine map. Be wary of European imitations which only alter fuel volume without fuel timing simultaneously. These European systems are also not set up for Australia's conditions. Operating temperatures in cooler climates mean they are not sut up correctly for use in Australia's hot conditions. Australian diesel is of a different quality to European diesel so please consider the benefits of a prodcut like the DPChip which is set up specifically for Australian conditions. Unlike some other systems on the market, DPChip has been extensively tested in 'REAL WORLD' conditions, not just in a controlled environment such as a dyno room, and thanks to the help of the leading 4WD diesel experts in Australia the DPChip has the advantage as being truly tested tough! Our ongoing development program ensures we keep up to date with the latest engine management and injection systems..

Installation
The DPChip is designed for quick and easy installation. Most DPChips are a simple plug and play installation using original adapter plugs. It is absolutely impossible to damage your vehicles electronics or ECU before, during or after installation because the DPChip is 'downstream' of the ECU and remains in a 'slave' position. Your existing engine computer remains in 'master' control of all engine operational safety features at all times. DPChip cannot make any changes until the ECU has told it everything is safe and 'good to go'. There is no way to short out or damage your ECU or electrical system during installation of a wire-in DPChip. We have designed the DPChip with engine safety as the primary concern at all times. It is simply impossible to damage something even if you connect up the wrong wires during a wire-in DPChip installation. All that would happen in that case is the DPChip will not function. Every DPChip comes with detailed illustrated fitting instructions so it can be easily self installed. Alternately, any auto electrician or one of our distributors could easily install the DPChip in around 10 - 40 minutes depending on vehicle type.

DPChip is compact and lightweight, the smallest being only 10cm across, the largest being 13.5cm. The DPChip is designed to be fitted easily and discreetly and most models come complete with matching or original plugs and an original style harness resulting in a true 'Plug&Play' device. One particular advantage the DPChip has is that it is installed 'down stream' of the ECU. This means that the electronic changes that it is making are downstream of the vehicles factory ECU, between the ECU and the injection pump in most instances. This helps prevent conflicts with the factory ECU signals. Most other tuning devices on the market are 'upstream' and interfer with the vehicles ECU often causing problems with engine warning lights coming on unexpectedly. With DPChip there are no such problems, your ECU handles all operational safety and warning systems as per normal. Generally a DPChip can be installed in around 30-60 minutes with the simplest being a matter of a few minutes. All are designed to be easily installed by people of average mechanical capability, or if you prefer, you can have it professionally installed at one of our distributors. If you wish to remove the DPChip, for either transferring onto another vehicle or for any other reason, it is just as easy.

Adjustable Tuning
Your DPChip will come already pre-adjusted to suit your make and model of engine and no further adjustment is required. If however, you decide to enhance your vehicle further, perhaps by adding larger intercoolers, larger exhausts, larger tyres etc. you can easily adjust the DPChip to match the new modification so the full potential can be reached. With fixed map boxes and chips this is not possible and a new chip or box would be required.

Adjustment is simple and allows you varying degrees of control over just how much power you want. The 2 Series DPChips use a small screw upon the body to optimize a number of parameters while the 3 Series DPChips have 10 pre-programmed power settings which the user can adjust for more power.

10 Position Selector
The different settings are really more of a fine tuning and to account for slight variations between individual vehicles. If the vehicle is a factory standard vehicle then just leave it set on 5. If it is modified or you fit a larger intercooler or exhaust then you can adjust upwards to take advantage of this but there is really no need.

We flash the chip inside the module with the rotary dial set on 5. This is an arbitrary setting but if we flashed it with the dial set on 9 you could only adjust downwards. Each notch up or down from 5 moves the whole programming inside the chip up or down a few percent.

Instructions for adjustment come with the chip. Feel free to 'play' and find what is best for your style of driving and vehicle. We don't recommend going above 7 or 8 on a factory standard vehicle. You can't damage the vehicle at all. Each vehicle will be different, even if produced in the same factory on the same day. We have seen this with two of the same vehicles, one having a 'best' setting of 6 and the other 8. These were same month and year model of the same vehicle type.

The 3 Series DPChips also have adjustable tuning via USB connection. These are able to be 'laptop tuned'This DPChip is extremely compact around the size of a small mobile phone and is used on Common-rail injected diesels such BMW X5 and Mercedes CRD engines. It features a harness with original plugs for ease of fitting and is pre-set to your vehilce by us. Further adjustable tuning is possible, either manually or electronically via lap top tuning (at our premises). This DPChip has several unique features such as the laptop tuning and easy to fit plugs. Fitting takes less than ten minutes on most vehicles.

The DP31 system is designed to work with Common Rail injection systems that use both Magnetic Solenoid controlled injectors and the latest Piezo Solenoid controlled injectors. This style of system of injection system is very old and for example is how EFI petrol cars have operated for many years now by utilising individual electronically controlled injectors with fuel pressure being supplied to all injectors via a common source (fuel rail). Now, the DP31 is actually installed in a series connection situation so signaling is actually running through this style of DPChip. The DPChip DP31 is programmed to read the vehicles ECU signals and determine the engines present operating conditions. The DPChip DP31 makes changes to TWO areas; 1 area altered due to the DPChip is the injector start of injection (timing) and duration of time the injector is open (fuel volume) and the 2nd area altered by the DPChip being fuel rail pressure (fuel volume). These 3 points are altered by the DPChip through Digital signal changes and Voltage changes. This differentiates the DPChip DP31 from European Chips that are either altering fuel rail pressure only for more fuel volume, or by holding the injector open longer for more fuel volume! Not very efficient in any terms.

Each DPChip comes with detailed illustrated fitting instructions so they can be easily self installed, alternately any auto electrician could fit it for you.

The DP-31 is a simple self install plug and play fitting using original adapter plugs and fits in around 5 mins.

 
Item: FORDRDPCHIP
Price:  $1490.00